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vulcanized silicone rubber 直流悬式瓷绝缘子增爬裙高温硫化硅橡胶

 

DC suspension porcelain insulator creeping increasing skirt of high temperature vulcanized silicone rubber

直 流 悬 式 瓷 绝 缘 子
高温硫化硅橡胶增爬裙

 

DC suspension porcelain insulator
High temperature vulcanized silicone rubber creepage skirt
Use one.
DC suspension type porcelain insulator of high temperature vulcanized silicone rubber creepage skirt (referred to as creeping increasing skirt) for climbing increasing DC Suspension Porcelain insulator. This product is the main effect is to raise the anti pollution flashover performance of DC insulator porcelain of heavy polluted area. Increase climbing skirt is made of high temperature vulcanized silicone rubber umbrella skirt made of; have good hydrophobicity, corrosion resistance, aging resistance, insulator after use increase climbing effect is obvious, anti pollution flashover performance is greatly improved. The product has the advantages of light weight, and convenient site construction.
Two. Structure and use
Creepage extenders composed of monolithic umbrella skirt and plate (see Figure 1). When in use at room temperature with the special silicon rubber adhesive will umbrella skirt and the corresponding porcelain insulator skirt adhesive, and fixed with plate (see Figure two). Adhesive after curing increase climbing skirt and porcelain dress as a whole, namely becomes increasing creepage distance requested insulator.
Patients with 1:FZ1 - 160
Suitable for high temperature vulcanized silicone rubber said in Dalian electric porcelain factory 160 kN DC suspension porcelain insulator creeping increasing skirt
Patients with 2:FZL1 - 210
Suitable for high temperature vulcanized silicone rubber said in Nanjing electric porcelain factory 210kN DC Suspension glass insulator creeping increasing skirt

一.用途
  
直流悬式瓷绝缘子高温硫化硅橡胶增爬裙(简称增爬裙)用于直流悬式瓷绝缘子的增爬。该产品主要作用是提高重污区直流瓷绝缘子的耐污闪性能。增爬裙是由高温硫化硅橡胶制成的伞裙;具有良好的憎水性、耐腐蚀性、耐老化性,绝缘子使用后增爬效果明显、防污闪性能大大提高。该产品具有重量轻,且现场施工方便的优点。

二.结构及使用
  增爬裙由单片伞裙及搭接片组成(见图一)。使用时在常温下用专用硅橡胶粘合剂将伞裙与绝缘子相应的瓷裙粘合,并用搭接片固定(见图二)。粘合剂固化后增爬裙和瓷裙成为一个整体,即成为所要求的增大爬距绝缘子。

 

 

 

 

3  types of specifications. 三. 型号规格

 

Table 1 increase climbing skirt types and specifications 表1 增爬裙型号规格

Creeping increasing skirt
Model No.增爬裙
型 号

Insulator
Manufacturers and product model        绝缘子
生产厂家及产品型号

Petticoat creepage distance增爬裙
爬距 mm

Petticoat insulator increases the climbing distance than the original     增爬裙比原绝
缘子增加爬距 mm

Petticoat bonded area      增爬裙
粘接面积
cm2

The weight increase climbing skirt     增爬裙
重量kg

Adhesive glue consumption (for reference) g粘接用胶量(供参考)
g

FZ1-160

大连陶瓷XWP2-160

280

190

667

1.047

45.8

FZL1-160

南京玻璃LXHY3-160

297

185

689.5

1.374

47.4

FZL1-210

南京玻璃LXHY5-210

330

184

1100.23

2.823

75.6

FZL1-70

南京玻璃LXHY5-70

316

181

910.6

1.65

62.6

FZ1-240

NGK陶瓷CA-589EX-240

292

188

706

1.698

48.5

FZL2-70

自贡玻璃FC7P/146U

303

187

679

2.073

46.7

FXZ1-210

大连陶瓷XP1-210

297

188

772

1.6

53

FLXZ1-210

自贡玻璃FC210/170

308

185

840

1.84

57.7

 

 

 

 

 
The four bonding procedures and specific methods.
4.1 according to the original insulator specifications and manufacturer in the selection of corresponding increase climbing skirt 1, (see petticoat identifier)
4.2 when bonding environment temperature: sunny environment temperature not lower than 5 DEG C.
Prepare 4.3 before bonding
4.3.1 porcelain preparation
A) removal of porcelain outer surface of grease and other dirt;
B) if the porcelain outer surface of useful mechanical method to remove the contamination, availability of other volatile solvent scrubbing until the surface is clean. (when bonding solvent must be completely volatile)
C) when bonding porcelain bonding surface must be kept dry.
4.3.2 increase climbing skirt preparation:
A) to verify the selection of creeping increasing skirt type specification is correct,
B) with a soft cloth gently wipe increase climbing skirt and plate bonded on the surface of the dust, and keep dry.
4.3.3 adhesive and preparation tool
A) special adhesive selection rules: type SKG332 (parameters are shown in Table 2), the specification of 118g (metal soft packing)
Table 2 adhesive performance index: SKG332
 
 
 
四.粘接程序和具体方法
4.1按原绝缘子规格及生产厂家在表1中选用相应的增爬裙,(见增爬裙标识)
4.2粘接时的环境温度: 晴天 环境温度不低于5℃。
4.3粘接前准备
4.3.1瓷件准备
a) 去除瓷件外表面油渍及其他污秽物;
b) 若瓷件外表面有用机械方法无法去除的污秽,可用其他可挥发的溶剂擦洗直至表面洁净。(粘接时溶剂必须全部挥发)
c) 粘接时瓷件粘接面必须保持干燥。
4.3.2增爬裙准备:
a) 核实选用的增爬裙型号规格是否正确,
b) 用软布轻轻擦去增爬裙及搭接片粘接面上的浮尘,并保持干燥。
4.3.3粘接剂及工具准备
a)选用规定的专用粘接剂: 型号 SKG332(参数见表2),规格 118g(金属软包装)
表2 粘接剂性能指标:SKG332

Testing items

检测项目

Index 指标

The test results测试结果

Test method      试验方法

Dry time table

表干时间(min)

〈120

25

GB/T13477

Tensile strength

拉伸强度(Mpa)

/

0.80

GB/T13477

The volume resistance

体积电阻Ω.cm

/

2.5×1014

GB1410

Aging experiment老化实验

Qualified 合格

Qualified合格

ASTMC793

Breakdown voltage

击穿电压KV/mm

≥7

11

GB1410

Elongation

伸长率(%)≥

100

150

GB/T13477

Performance characteristics:
- one component room temperature curing, easy to use
- neutral curing no corrosion of materials
- electrical insulating performance superiority
- excellent resistance to weathering performance: UV resistance, ozone resistance, water resistance
Low temperature resistant performance - superior, in the -50 to +180 DEG C range properties changed little
Adhesive - excellent, very strong for a variety of plastic, metal and ceramic materials to form the adhesive without using primer solvent
B) glue tools: plastic or rubber scraper
The 4.4 adhesive sequence and method
Note: all parts coated adhesive bonding must be completed in 15 minutes!
4.4.1 in the prepared insulator skirt the skirt surface (see Figure three) coated adhesive; with a scraper scraping, the adhesive is a uniform thickness, the thickness is about 0.5mm;
(the edge is not coated)
 

性能特征:
● 单组份室温固化,使用方便
● 中性固化对材料无腐蚀性
● 电绝缘性能优越
● 优异的耐气候老化性能:耐紫外线、耐臭氧、耐水
● 耐高低温性能优越,在-50℃~+180℃范围内性能变化不大
● 优异的粘接性,对多种塑料、金属和陶瓷材料形成很强的粘接力而需使用底涂溶剂

b) 涂胶工具: 塑料或橡胶刮板

4.4 粘接顺序及方法
注意:涂好粘接剂的各部件必须在15分钟内完成粘接!

4.4.1 在准备好的绝缘子瓷裙整个裙面(见图三)涂粘接剂;用刮板刮平,使粘接剂厚度保持均匀,其厚度约为0.5mm;
(裙边处不涂)

                                                                                                                                                   

4.4.2 in the prepared increase climbing skirt inside coating adhesive (gluing part of figure four), with the hand and the adhesive is smooth, uniform thickness, the thickness is about 0.5mm;                                                                

 4.4.2 在准备好的增爬裙内侧涂粘接剂(涂胶部位见图四),用手抹平, 使粘接剂厚度保持均匀,其厚度约为0.5mm;


Figure four
 图 四

4.4.3 will increase climbing skirt opening from the insulator steel cap upper sleeve, and the creeping increasing skirt skirt and porcelain bonding surface;
4.4.4 in the plate and increase climbing skirt lap joint groove bonding surface coating adhesive and plate convex buckle into the creeping increasing skirt lap slot pressing (see Figure five);

4.4.3 将增爬裙张开从绝缘子钢帽上部套入,并使增爬裙与瓷裙粘接面相贴;
4.4.4 在搭接片及增爬裙搭接槽粘合面涂粘接剂并将搭接片凸扣插入增爬裙搭接槽孔内压紧(见图五);


Figure five图 五

4.4.5 hand top-down, will increase climbing skirt successive flattening in porcelain skirt, pay attention to increase climbing skirt bonding parts bonding position and close combination of porcelain skirt;
4.4.6 will increase climbing skirt lap, gap joints and steel cap of the adhesive filling after the hand of Mo Ping, are not allowed to increase climbing skirt has leak (see Figure six);

4.4.5 用手至上而下,将增爬裙逐次压平在瓷裙上,注意使增爬裙粘接部位与瓷裙粘接部位紧密结合;
4.4.6 将增爬裙搭接处、接缝处及钢帽处的缝隙用粘接剂填充后用手抹平,不允许增爬裙有漏缝(见图六);


Figure Six 图 六

4.4.7 remove excess overflow of the adhesive, surface cleaning.
4.5 curing
Insulator after bonding at room temperature cured completely in 24 hours, insulator petticoat curing for 5 hours before it can be put into operation.

4.4.7 去除多余溢出的粘接剂,清洁表面。
4.5 固化
粘接后的绝缘子在常温下完全固化需24小时,绝缘子增爬裙固化5小时后方可投入运行。

5 Five packaging and storage.
5.1 adopted carton packing;
5.2 box increase climbing skirt 5, lap 5 slices, certificate, manual;
5.3 another packaging adhesive;
5.4 increase climbing skirt should be stored in a dry place, storage should avoid oil and other chemicals;
5.5 in the transport process, not the weight (especially metal) stacked on the carton box, to avoid damage increase climbing skirt;
5.6 out of the box should avoid sharp cut umbrella skirt.
6Six. Know the goods to be
Please specify the product models, specifications, quantities and delivery period of 6.1 orders

五. 包装与存放
5.1 采用纸箱包装;
5.2 箱内装增爬裙5片、搭接片5片、合格证、使用说明书;
5.3 粘接剂单另包装;
5.4 增爬裙应在干燥场所存放,存放地应避免有油类及其他化学物品;
5.5 在运输过程中,不得将重物(特别是金属)堆放在纸箱上,以避免损伤增爬裙;
5.6 开箱时应避免利器划破伞裙。

六. 定知货须
6.1 定货时请写明产品型号、规格、数量及交货期